MGN
Settling ponds and clarifiers at the Boshoek plant
05 · Quality Control

Measured at four points.
Assayed by someone else.

A chrome plant that cannot close a mass balance cannot tell a client what it did with their ore. Boshoek samples and assays at four points on every circuit, every shift, so yield and recovery can be derived from grades and cross-checked against weighed tonnes. When the two disagree, we fix the measurement before we trust the result.

1

Feed

to spirals, after screening
grade + tonnage

2

Concentrate

the saleable product stream
grade + tonnage

3

Middlings

separately drawn or recycled
grade + tonnage

4

Tailings

the honest test of the circuit
grade + tonnage

Settling ponds and water reticulation at the Boshoek plant
Settling ponds and process water circuit — moisture is recorded, so yield is never flattered by water.

How we control it

  • Independent assay. XRF at an independent commercial laboratory in Rustenburg, on a certificate.
  • Split samples, always. Disputes are settled against physical material, not recollection.
  • Stockpiles kept apart. MGN 1 and MGN 2 material stockpiled separately; tolling material segregated end to end.
  • Reef class logged per lot. Cr:Fe tells us LG6, MG or UG2 affinity, recorded against the lot.
  • Moisture recorded. Dry tonnes are used everywhere in the balance.

Despatch integrity

  • Weighbridge control on every inbound and outbound load, reconciled daily.
  • Four seals per load — registrations, weighbridge slip, all seal numbers captured.
  • Digital capture. Microsoft Teams / Power Platform application, traceable to shift and stockpile.
  • Tarped and reconciled both ends. Diesel, plant hours and load sheets on the same system.
The KPIs we run to

Product Cr₂O₃ · Cr:Fe per lot · CaO · mass yield · Cr₂O₃ recovery · tailings grade · sub-45 µm loss · reef class per lot.