MGN
MGN 1 and MGN 2 spiral concentrator circuits at Boshoek
02 · The Operation

Two plants. One site.
Running around the clock.

Boshoek runs two independent spiral concentrator circuits — MGN 2 and MGN 1 — sharing one site, one materials-handling yard and one maintenance team. A maintenance stop on one circuit does not stop the plant, and it allows two feed sources or two clients' material to be processed concurrently without co-mingling.

Plant MGN 2

0 t/h
  • Primary jaw crusher to −40 mm
  • Wet screen 1.5 × 4 m (6 m²) cutting at 1.2 mm
  • VSI crusher rated 110 t/h on screen oversize, closed circuit
  • Multi-stage spiral train with dewatering

Plant MGN 1

0 t/h
  • Independent crushing, screening and spiral circuit
  • Run as a separate stream — stockpiles kept apart from MGN 2
  • Suited to smaller, segregated or trial parcels
  • Allows two feed sources to be processed concurrently
0 t/hCombined installed capacity
24/7Continuous operation
0 t/moDesign feed throughput
−1.2 mmSeparation feed top size
Multi-stage spiral concentrator train and conveyor gantry at Boshoek
Multi-stage spiral train with dewatering — rougher → cleaner → scavenger.

Why the circuit is built this way

ROM Feed
Jaw Crusher−40 mm
Wet Screen1.2 mm cut
oversize recirculates
VSI Crusher110 t/h
Spiralsrougher → cleaner → scavenger
Concentrate+ saleable tailings

Closed-circuit crushing, not open. Roughly two thirds of fresh feed tonnage recirculates, so the plant crushes to a size the spirals can actually separate.

The screen sets the pace, not the crusher. At a 1.2 mm cut the wet screen is the binding unit; the VSI never runs near its rating.

Spirals sized to the mineral. Gravity separation on chromite works between roughly 45 and 1,000 µm, peaking near 180 µm.

Nothing leaves as waste if it can be sold. A tight primary cut reports to a second saleable product or a saleable tailings stream.

Inside a spiral concentrator

Slurry enters at the top of the trough and spirals downward under gravity. Denser chromite grains settle toward the inner edge of the flow and report to the concentrate launder at the centre; lighter gangue is carried outward and discharges as tailings.

Concentrate
06
Infrastructure & Capability

Substantial plant.
Kept running in-house.

Boshoek is a built-out industrial site, not a contracted circuit. The processing plant and fixed equipment are the company's own — capacity is not renegotiated when someone else's hire agreement ends.

Top-down view of the wet screening tower and VSI crusher at Boshoek
Wet screening tower — the binding unit in the circuit, cutting at 1.2 mm.
Process water tank and settling pond at the Boshoek plant
Process water reticulation and bulk storage on site.

Processing

  • Primary jaw crushing
  • VSI crushing in closed circuit
  • Wet screening plant
  • Multi-stage spiral concentrators, both circuits
  • Dewatering screens and cyclones
  • Process pumping and water reticulation

Materials handling

  • Conveyor gantry and transfer points
  • Material handling yard
  • Segregated feed and product stockpiles
  • Weighbridge-controlled load-out
  • Tip and reclaim areas for both plants

Services & support

  • Eskom grid power
  • Water supply and process water circuit
  • Bulk diesel storage and dispensing on site
  • Workshop, stores and spares holding
  • All-weather road access, 5 ha secured site

Maintenance is resident, not called out

A chrome spiral plant is a wear business. Screens blind, liners go, belts tear and pumps pack up — measured in hours of lost feed. Having the trade on site rather than three hours away is the difference between a shift interrupted and a shift lost.

Backed by a group that runs fleet at scale

MGN's majority shareholder sits inside a South African industrial group operating one of the country's larger privately held fleet operators, plus bulk logistics, asphalt manufacture and civil operations.

OwnedProcessing plant & fixed equipment on site
In-houseArtisan maintenance & stores
GroupMobile plant & heavy fleet
To 2035Site tenure, plus renewal option